Hebei Xinnuo Roll forming Machine Co..td
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Floor Deck Roll Forming Machine

Floor Deck Roll Forming Machine — Engineered for Structural Steel Decking

HEBEI XINNUO manufactures heavy-duty floor deck roll forming machines designed to produce composite steel floor decking panels used as permanent formwork in steel-frame buildings. Unlike standard roof panel machines, floor deck machines must handle thicker gauge steel (0.8–1.5mm) and form deep rib profiles (50–153mm) that bond mechanically with concrete — demanding substantially stronger frames, dual-motor drives, and specialized anti-pooling mechanisms.

Two Deck Types, One Production Line

  • Open Deck (开口楼承板) — Trapezoidal rib profile, 2–3 ribs, effective widths from 510mm to 1025mm. Most common globally for standard-span composite floors.
  • Closed Deck (闭口楼承板) — Re-entrant dovetail profile (820 type) that interlocks with concrete for higher composite action. Ideal for long-span floors, elevated parking structures, and high-rise applications where shear stud count must be minimized.

Why Our Floor Deck Machines Outperform Standard Roll Formers

  • Dual 11KW Motors (2×8#) — Balanced drive from both sides ensures smooth forming through deep ribs without stalling, unlike single-motor competitors.
  • 450H Laisteel Frame — 10mm wing thickness I-beam construction; 40% heavier than standard 350H frames used in roof panel machines.
  • 5-Stage Anti-Pooling System — Clutch-controlled dimple wheel + bearing-mounted oversized rear wheels + pressure reinforcement bars + gear drive boosters + dual-cylinder floor-standing shear. This proprietary design eliminates the material jamming that plagues floor deck forming.
  • Φ95–115mm Chrome-Plated Shafts — Precision-ground from 100mm round bar; heat-treated to HRC 45–50° for long service life under high torque.
  • 22–36 Forming Rows — Progressive forming with 2-inch heavy-duty chain drive handles the deep draw required for 50–153mm rib heights.

Profile Coverage

Our floor deck machines cover over 70 production-proven profiles, including 510, 600, 688, 720, 750, 780, 820 (closed), 870, 900, 915, 990, 1000, and 1025 types — supporting material thickness from 0.8mm to 1.5mm across open and closed deck configurations.

Global Delivery Record

200+ floor deck machines deployed across 140+ countries including the USA, France, UK, Mexico, Turkey, India, Russia, Philippines, Peru, Brazil, and Indonesia. Each machine is factory-tested with customer-provided coil samples before shipment.