Hebei Xinnuo Roll forming Machine Co..td
helen@hbxinnuorollforming.com
Home Products EPS PU Rock Wool Sandwich Panel Roll Forming Production Line

EPS PU Rock Wool Sandwich Panel Roll Forming Production Line

Automatic Sandwich Panel Roll Forming Production Line

This fully automatic sandwich panel production line integrates dual decoilers, upper and lower roll forming units, glue injection or core-material feeding, heated lamination pressing, and automatic cutoff into one continuous system. It transforms color-coated steel coils into finished insulated composite panels — ready for cold storage warehouses, cleanroom partitions, prefabricated steel buildings, and industrial roofing and wall cladding applications. The machine accommodates three core insulation types: EPS expanded polystyrene foam, PU polyurethane rigid foam, and mineral rock wool fiber, with a quick-change configuration to switch between materials.

Machine Specifications

Effective Panel Width 950 mm / 970 mm / 1000 mm / 1050 mm / 1120 mm
Feeding Coil Width 1200 mm (standard), 1220 / 1250 mm (optional)
Steel Thickness Range 0.3 – 0.8 mm (top skin), 0.3 – 0.6 mm (bottom skin)
Panel Core Material EPS foam / PU rigid foam / Rock wool (fire-rated)
Panel Joint Type Lap joint / Concealed cap / Self-locking / S-lock
Forming Rows 14 rows (upper unit) + 14 rows (lower unit)
Frame Material 300H steel welded frame (350H for wide panels)
Shaft Diameter Φ70 mm, heat-treated 45# steel
Mid-Plate Thickness 14 mm (standard)
Glue Roller Section 54 precision rubber-coated rollers, CNC-machined 12-meter bed
Lamination Press Zone Patented one-way steel belt anti-shift pressing system
Glue System Dual glue pumps with uniform flow control
Cutting System Automatic flying cutoff saw, PLC servo length control
Main Motor Power 3 – 4 KW per drive unit
Chain Drive 6-Fen single-row chain (standard), double-row (dual-layer models)
Control System PLC touchscreen, preset batch count, fault self-diagnosis
Full Line Length 50 – 65 m (S-lock configuration), 35 – 45 m (standard lap-joint)
Production Speed 2 – 8 m/min (depending on core material and panel thickness)

Available Panel Profiles & Core Combinations

Panel Type Effective Width Peak Count Joint Style Core Material
Standard Roof Panel 950 mm 3 peaks Lap joint EPS / PU / Rock wool
Standard Wall Panel 1000 mm 5 peaks Concealed cap EPS / PU / Rock wool
Wide Wall Panel 1050 – 1120 mm 5 – 6 peaks Self-locking EPS / PU
Cold Storage Panel 970 mm Flat / micro-rib S-lock (cam-lock) PU / Rock wool
Cleanroom Panel 1000 mm Flat surface S-lock Rock wool / PU
Container / Modular 1050 mm Flat bottom plate Tongue & groove EPS / Rock wool

End-Use Applications

  • Cold storage warehouses and refrigerated logistics centers
  • Cleanroom and controlled-environment manufacturing facilities
  • Prefabricated steel structure factory buildings
  • Commercial shopping malls, exhibition halls, and airport terminals
  • Modular container houses and temporary camp buildings
  • Agricultural storage barns and food processing plants
  • Power plant enclosures and industrial soundproof barriers

What Sets This Production Line Apart

54-Roller Glue Bed Longer contact zone than standard 32–40 roller designs; stronger panel bonding and zero delamination guarantee
One-Way Steel Belt Press Patented anti-shift technology keeps core material perfectly centered during continuous lamination
Dual Glue Pump System Consistent adhesive flow to both upper and lower skins simultaneously — no starvation, no excess waste
Shot-Blast & Electrostatic Coating Frame and structural components surface-treated for corrosion resistance in humid or coastal environments
Quick Core Material Change EPS → PU → Rock wool switchover in under one shift; modular feeding and injection sections
Self-Programmed PLC Remote fault diagnosis via video call; zero third-party software dependency means zero license fees
Pre-Assembly Factory Testing Every machine is fully assembled and test-run before packing; real panel samples provided with each shipment